Custom EV Battery Cooling System Development for Asian New Energy Vehicle OEM

An Asian NEV manufacturer needed a lightweight, high-efficiency battery cooling system for their new electric pickup truck model, which required strict temperature control to ensure battery safety and extend lifespan. Our R&D team collaborated closely with the client’s engineering department to design a compact aluminum alloy cooling plate with optimized flow channels, paired with a smart temperature sensor system. We completed prototyping in 8 weeks and scaled to mass production within 3 months, meeting the client’s tight launch schedule. The final solution reduced the cooling system’s weight by 22% compared to traditional designs, improved battery temperature uniformity by 18%, and helped the client’s pickup truck achieve a 12% increase in driving range. The model became a best-seller in the Asian electric commercial vehicle market.