aboutus

Production Line

As a cornerstone of our B2B auto parts manufacturing capabilities, our production line represents the pinnacle of precision engineering, automated efficiency, and scalable output. Spanning over 30,000 square meters of climate-controlled workshop space, our production facility is designed to meet the rigorous demands of global automotive supply chains, combining advanced machinery with lean manufacturing principles to deliver consistent quality and rapid turnaround times.

At the core of our production line are 120 high-precision CNC machining centers, equipped with real-time tool monitoring and adaptive control systems that maintain tolerances within ±0.02mm—critical for components like engine crankshafts, brake calipers, and suspension arms. These machines operate alongside 45 automated assembly lines, where collaborative robots (cobots) work in tandem with skilled technicians to handle tasks from component fitting to torque calibration, reducing human error while ensuring uniform assembly quality. Our stamping and forging workshops house 28 hydraulic presses and 16 forging hammers, capable of processing high-strength steel and aluminum alloy materials into complex structural parts, with a production capacity of 2.5 million units annually for key components.

Viking AutoParts Manufacturing Co., Ltd. factory production line 0

What truly sets our production line apart is its end-to-end traceability and smart manufacturing integration. Every component is assigned a unique QR code at the raw material stage, allowing our clients to track its journey from initial cutting and machining through to final inspection and packaging. Our IoT-enabled production management system collects real-time data from 300+ sensors across the facility, enabling us to optimize cycle times, predict maintenance needs, and minimize downtime—translating into a 98.5% on-time delivery rate for B2B orders. We also maintain dedicated clean rooms for electrical component production, ensuring dust-free assembly of sensors, wiring harnesses, and electronic control units (ECUs) that meet ISO 14644-1 Class 8 standards.

Beyond efficiency, our production line is built for flexibility. We operate 3 shifts daily, with quick-change tooling systems that allow us to switch between product SKUs in under 90 minutes, supporting both high-volume bulk orders and small-batch custom runs. This agility is complemented by our in-house heat treatment and surface finishing workshops, which offer processes like nitriding, powder coating, and electroplating to enhance component durability and corrosion resistance. By integrating these capabilities under one roof, we eliminate reliance on external subcontractors, reducing lead times by 30% compared to industry averages and ensuring full control over quality at every stage.

Our commitment to sustainability is also embedded in our production operations. We have invested in a closed-loop water recycling system that reduces wastewater discharge by 75%, while our solar panel array covers 40% of the facility’s energy needs. All metal scrap from machining processes is recycled, with 92% of waste materials repurposed into raw feedstock for our forging operations. These initiatives not only reduce our environmental footprint but also lower production costs, enabling us to offer competitive pricing to our B2B partners without compromising on quality or ethical standards.

  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line

OEM/ODM

Our OEM/ODM Services

As a trusted partner for global automotive brands, distributors, and repair chains, our OEM/ODM services are tailored to deliver end-to-end solutions that align with our clients’ unique technical specifications, branding requirements, and market goals. With over 18 years of experience in custom automotive component manufacturing, we have developed a robust framework that bridges design conceptualization to mass production, ensuring that every project is executed with precision, transparency, and scalability.

Our OEM Service Offering

Our OEM service offering is built on our ability to replicate and optimize existing automotive components to meet or exceed OE (Original Equipment) standards. We work closely with clients to reverse-engineer parts using 3D scanning and coordinate measuring machines (CMMs), capturing precise dimensional data that is then used to create production-ready CAD models. For example, when partnering with a European commercial vehicle manufacturer to produce replacement brake discs, our engineering team analyzed the original component’s material composition and thermal performance, then optimized the ventilation design to improve heat dissipation by 15%—resulting in a longer service life and reduced warranty claims for our client. We also manage full supply chain coordination for OEM projects, including sourcing certified raw materials, conducting batch-level performance testing, and ensuring compliance with regional regulations such as ECE R90 for brake systems and ISO/TS 16949 for quality management.

Viking AutoParts Manufacturing Co., Ltd. factory production line 0

Our ODM Service Offering

For clients seeking innovative, market-leading products, our ODM service provides a collaborative product development pathway. Our dedicated ODM team, consisting of 32 engineers and design specialists, works alongside clients from the initial concept phase, leveraging advanced tools like finite element analysis (FEA) and computational fluid dynamics (CFD) to validate designs before prototyping. A recent success story includes the development of a lightweight aluminum alloy suspension control arm for a North American electric vehicle startup: our team reduced the component’s weight by 28% compared to traditional steel alternatives while maintaining structural integrity, using topology optimization and high-pressure die casting. We also support clients with intellectual property (IP) protection, ensuring that all custom designs are registered and safeguarded, with clear ownership agreements in place to prevent unauthorized replication.

Client-Centric Project Management

What distinguishes our OEM/ODM services is our client-centric project management approach. Every engagement is assigned a dedicated account manager and engineering lead, who provide weekly progress reports, design iteration updates, and quality control dashboards accessible via our client portal. We offer flexible MOQs (Minimum Order Quantities), starting from 500 units for prototype runs and scaling up to 100,000+ units for mass production, with the ability to ramp up capacity within 90 days to meet sudden demand spikes. For clients with time-sensitive launches, our rapid prototyping workshop—equipped with 3D printers and CNC milling machines—can produce functional prototypes in as little as 72 hours, enabling accelerated testing and validation cycles.

Branding, Packaging & After-Sales Support

We also recognize the importance of branding and packaging in B2B partnerships. Our OEM/ODM clients benefit from customized packaging solutions, including branded boxes, anti-corrosion wrapping, and serialized labeling that aligns with their inventory management systems. For example, we recently collaborated with a Southeast Asian distributor to develop eco-friendly packaging using 100% recycled cardboard, which reduced their shipping costs by 12% while enhancing their sustainability credentials. Additionally, we provide comprehensive after-sales support, including technical training for client teams, warranty management, and rapid replacement of defective parts—reinforcing our reputation as a reliable, long-term partner rather than a transactional supplier.

  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line

R&D

Our Research and Development (R&D) division is the engine driving innovation at our B2B auto parts factory, with a mission to anticipate industry trends, solve complex engineering challenges, and deliver high-performance components that give our clients a competitive edge. Housed in a 5,000-square-meter dedicated facility, our R&D center brings together a team of 45 specialists—including mechanical engineers, material scientists, and automotive electronics experts—who combine deep industry knowledge with cutting-edge technology to push the boundaries of auto parts design and manufacturing.

At the heart of our R&D capabilities is our focus on future-proofing automotive components for the evolving mobility landscape. We have established three key research pillars: electrification, lightweighting, and intelligent sensing, which align with the global shift toward electric vehicles (EVs), fuel efficiency, and connected car technology. For electrification, our team is developing high-voltage battery brackets and thermal management components that can withstand extreme temperature fluctuations, using advanced composite materials that offer 35% higher thermal conductivity than traditional plastics. We are also collaborating with EV startups to design integrated motor mounts that reduce NVH (noise, vibration, and harshness) by 22%, enhancing passenger comfort in electric vehicles.

Our lightweighting research focuses on replacing heavy steel components with aluminum alloys, carbon fiber composites, and magnesium alloys without compromising strength or durability. Using topology optimization and generative design software, our engineers have reimagined classic parts like engine brackets and steering knuckles, reducing their weight by up to 40% while maintaining load-bearing capacity. A recent breakthrough is our development of a hybrid aluminum-steel brake caliper, which combines the corrosion resistance of aluminum with the structural rigidity of steel, resulting in a 18% weight reduction and improved braking performance. These innovations not only help our clients meet stringent emissions regulations but also reduce their overall vehicle production costs.

To validate our R&D outputs, we operate a state-of-the-art testing laboratory equipped with over 60 specialized instruments, including fatigue testing machines, environmental chambers, and electromagnetic compatibility (EMC) testers. Our fatigue testing rigs can simulate 10+ years of real-world usage in just 8 weeks, allowing us to assess component durability under extreme conditions, such as continuous vibration and temperature cycling. For example, we recently subjected a new suspension spring design to 2 million compression cycles at -40°C to 80°C, confirming its ability to maintain performance in Arctic and desert environments. We also conduct third-party testing through partnerships with TÜV SÜD and SGS, ensuring our R&D findings are independently verified and compliant with global standards.

Collaboration is a cornerstone of our R&D philosophy. We maintain partnerships with 8 leading universities and technical institutes, including the Automotive Engineering Department at [University Name], to co-develop new materials and manufacturing processes. We also work directly with our B2B clients on joint R&D projects, embedding our engineers in their product development teams to co-create solutions that address specific pain points. For instance, we partnered with a European truck manufacturer to develop a self-lubricating bushing for heavy-duty suspension systems, which reduced maintenance frequency by 60% and extended component lifespan by 2.5 times. These collaborative projects not only drive innovation but also strengthen our client relationships, as we become an integral part of their product roadmap.

To sustain our R&D momentum, we invest 7% of our annual revenue into research activities, with a focus on recruiting top talent and upgrading our technical infrastructure. Our team holds 23 patents for automotive component designs and manufacturing processes, with a pipeline of 17 pending patents for EV-specific parts. We also run an internal “Innovation Challenge” program, where employees across all departments propose ideas for process improvements or new product concepts, with winning projects receiving funding and cross-functional support for development. This culture of continuous improvement ensures that our R&D division remains agile, responsive, and at the forefront of automotive technology—delivering value that extends far beyond standard component manufacturing.
  • Viking AutoParts Manufacturing Co., Ltd. factory production line
  • Viking AutoParts Manufacturing Co., Ltd. factory production line
Get in touch with us
Contact Person : Mr. Puooedr
Tel : +8618812345678
Fax : 86-0731-189293213-12
Characters Remaining(20/3000)